Specialists in Aluminum Die Casting

Fluxes – Magnesium/Calcium Remover

In the aluminum die-casting industry, maintaining metal purity is essential to ensure high-quality castings. Magnesium and calcium contamination can cause defects such as porosity, reduced mechanical properties, and poor surface finish. Fluxes for Magnesium/Calcium Removal play a critical role in refining molten aluminum by effectively separating these unwanted elements. This article explores the importance of fluxes, their working principles, and how they improve overall casting performance.

The Role of Fluxes in Aluminum Refining

Fluxes are chemical compounds used in the aluminum melting process to remove impurities, improve fluidity, and enhance alloy performance. Magnesium and calcium contamination can arise from raw materials, furnace conditions, or the recycling process. When present in excess, these elements affect casting integrity and machinability.

By introducing a specially formulated magnesium/calcium removal flux, foundry operators can:

  • Reduce inclusions and slag formation
  • Enhance the mechanical properties of castings
  • Minimize furnace maintenance by reducing dross buildup
  • Improve overall production efficiency

How Magnesium/Calcium Removal Flux Works

These fluxes contain active agents that react with magnesium and calcium to form compounds that separate from molten aluminum. The removal process involves:

  1. Application: The flux is added to the molten metal at a controlled temperature.
  2. Reaction Phase: The flux binds with magnesium and calcium, forming a non-metallic byproduct.
  3. Separation: The unwanted compounds float to the surface as dross, which is then easily skimmed off.
  4. Purified Metal: The refined aluminum is ready for high-performance die casting.

Choosing the Right Flux

Selecting the correct flux depends on factors such as alloy composition, furnace type, and operational requirements. PT Wilisindomas Indahmakmur provides high-quality fluxes for magnesium and calcium removal, ensuring superior metal quality and increased efficiency in die-casting operations.

If you are looking for the best flux solution to enhance your aluminum die-casting process, contact PT Wilisindomas Indahmakmur today. We offer expert guidance and premium products tailored to your needs.


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